Weil-McLain Ultra boiler lockout codes
The Ultra boiler display shows a code when it locks out. A soft lockout clears itself. A hard lockout needs the RESET button on the display.
How to read the display
On a soft lockout the display flashes a 9 and then shows a lowercase b in the first position with the two-digit code steady. So "b18" is soft lockout code 18. On a hard lockout the display flashes the first digit, then an E, then the last two digits, so "E02" is hard lockout code 02.
Weil-McLain says pressing RESET should restart the boiler immediately after the cause is corrected. It also warns of electrical shock hazard and says to turn off power to the boiler when working on wiring or replacing a component, so these repairs belong with a heating technician.
Weil-McLain code table
| Code | Meaning | What the document says |
|---|---|---|
| b18 | Soft lockout: high limit operation, burner off until the outlet water temperature drops below 203 degrees F minus the on differential | The guide says this should only happen when heat demand is lower than the boiler lowest firing rate, such as a single small zone. Check system water, trapped air, piping and circulators. Full explanation |
| b19 | Soft lockout: return water temperature higher than 203 degrees F, burner off | Verify the direction of water flow, that the system is full, and circulator operation. |
| b24 | Soft lockout: return temperature higher than supply temperature | Burner off, waiting for the supply temperature to rise above the return temperature. |
| b25 | Soft lockout: outlet water temperature rose too quickly | Burner off for a 10 minute wait, increasing a minute each attempt to a maximum of 15 minutes. |
| b26 | Soft lockout: external limit open on the limit wired to low-voltage terminals 6 and 7 | Burner off for 150 seconds. If no external limit is connected, verify the green jumper wire is making good contact. |
| b29 | Soft lockout: blower signal not zero when it should be | Possible strong wind against the vent turning the blower wheel, a defective blower or a defective control module. |
| b30 | Soft lockout: temperature rise across the boiler more than 45 degrees F | A flow problem through the boiler. After repeated attempts the boiler goes to hard lockout. |
| b35 | Soft lockout: short circuit across the flue temperature sensor terminals | |
| b40 | Soft lockout: open circuit across the flue temperature sensor terminals | |
| b52 | Soft lockout: flue temperature exceeded 216 degrees F but did not exceed 225 degrees F | Hard lockout occurs above 225 degrees F. |
| b65 | Soft lockout: waiting for the blower to start | |
| E00 | Hard lockout: flame detected on startup | |
| E02 | Hard lockout: ignition failed through 5 attempts | The guide separates "spark occurs" from "spark occurs but no flame" with a long technician checklist. Full explanation |
| E03 | Hard lockout: ignition failure or gas valve electrical problem | |
| E04 | Hard lockout: voltage lost after lockout occurred | The control only restarts with a manual reset, even after a power loss. |
| E05 | Hard lockout: internal control or display error | |
| E06 | Hard lockout: internal control failure | |
| E07 | Hard lockout: gas valve relay error | |
| E08 | Hard lockout: internal control failure | |
| E09 | Hard lockout: internal control failure | |
| E11 | Hard lockout: EEPROM error | |
| E12 | Hard lockout: external limit open (between terminals 6 and 8) | Check the low water cut-off and limit controls wired between those terminals. |
| E13 | Hard lockout: usually indicates a sensor problem | |
| E14 | Hard lockout: supply water sensor problem | |
| E15 | Hard lockout: internal control failure | |
| E18 | Hard lockout: thermal overrun condition, outlet | The guide says supply or return water temperature reaching 210 degrees F causes a hard lockout. Full explanation |
| E19 | Hard lockout: thermal overrun condition, return | Full explanation |
| E25 | Hard lockout: temperature rise greater than 58 degrees F | |
| E28 | Hard lockout: blower not running | |
| E29 | Hard lockout: blower signal not zero when it should be | The guide says a vent facing a very windy side of the building can turn the blower and cause E-29. |
Source: Weil-McLain 550-100-029/0810, Troubleshooting figures for soft and hard lockout codes.
Detailed explanations
- Weil-McLain Ultra boiler error E02: ignition failed through 5 attempts
- Weil-McLain Ultra boiler b18 and E18: high limit and thermal overrun
Sources
- Part 550-100-029/0810: Ultra Gas-Fired Water Boiler Series 1 & 2, Control supplement and Service guide (Weil-McLain) Covers: Weil-McLain Ultra Gas Series 1 and 2 condensing boilers (Ultra-80, 105, 155, 230 and 310). The guide is dated 2010; newer firmware can differ.